After receiving approval from you, we will start mass production. During mass production, there are 5 main steps.

First and foremost, after getting the fabric rolls from the fabric supplier, we will release and check carefully meter by meter. Then we will send the quality fabrics to do pre-shrinkage treatment to minimize the shrinking problem. Unshrunk treated fabrics sometimes shrink as much as 8-10% while treated fabrics shrink normally between 1-3%.

When getting the paper pattern from the designer, our workmate on the cutting team needs to lay the fabric on the cutting bed and then put the paper pattern on the surface of the fabric.

The next step is cutting fabric alone the patterns’ outline by using a cutting machine with the straight and sharp knife. It is the most crucial action. Once it is cut, there is no going back. Personally, I think it is the most interesting and exciting step during clothing manufacturing. 

After the cutting process, we will get some “fabric piles” as shown in the picture. Each “fabric piles” normally means different parts of the clothing, call cutted fabric. A garment usually consists of a few to a dozen different cutted pieces.

So another import thing our cutting workmate need to do is wrap each “piles” with a fabric tape and mark down the information of each “piles” on a small label. Only in this way, our sewing team won’t make a mistake among different cutted piece and different sizes.

Instead of printing or embroidery on a finished garment as you expected. We will add logos and graphic on cutted fabric pieces. This allows us to have maximum control over the position of the print and embroidery. Make sure that every logo on every cut piece is not skewed. On the other hand, in the process of printing or embroidering, there are always some defective pieces. It is much easier to re-cut a piece than to recreate a garment.

Sewing is one of the most familiar to everyone. But did you know? Actually a piece of clothing is not exactly completed by one worker. Each worker has his or her own area of expertise. Some workers are good at overlocking while some others are good at binding. Usually, each of them is responsible for only one part of the clothing. For example, after finish sewing the collar of the shirt to the shirt body, the worker will pass it on the next one to sew the sleeves only.

Standardized processes maximize the strengths of each individual. Save cost, save time and save money.

After sewing, we get the finished garment now. The next step is checking quality one by one. Our QC team needs to ensure correct assembly of the garment without any manufacturing flaws. This process includes checking sizes, sewing quality (skipping stitch/ needle distance and etc), printing & embroidery quality, clothing cleaning without stains.

When quality inspecting finish, we almost get the clothes. From the finished garment to a perfect garment. These are two important steps: cut extra threads and iron. Cutting all the excess threads brings the clothes clean and neat look. And the professional ironing can take the clothing to a higher level.

This is the final step of garment manufacturing, we fold, add your custom hang tag, and package garments based on your requirements. We pack each clothing into protective plastic bags, then placed in carton to be ready to ship to your address.